Miller Big Blue 800 Duo Air Pak Truck Mount Spec w/WIC & ArcReach

Miller® Big Blue® 800 Duo Air Pak™ (Deutz®) Truck Mount Spec Diesel Welder with Wireless Interface Control (WIC) & ArcReach® 907752004

The Miller® Big Blue® 800 Duo Air Pak™ Truck Mount Spec with Wireless Interface Control (WIC) & ArcReach® is designed specifically to be mounted on the bed of a full-body welding truck.  Critical controls are located within reach of a ground-based worker, reducing the need to hop up on the truck bed to operate the welder.  Truck mount spec models also include air cleaner restriction indicators, FA-1D lockable flame arrestor fuel cap and spark arrestor as standard equipment.

The Big Blue 800 Duo Air Pak is an 800 amp multi-operator multi-process welder and 20,000 watt AC generator that is equipped with an Ingersoll Rand® 60 cfm air compressor. The compressor has an independent on/off switch, which allows it to run only when needed – saving fuel and reducing maintenance costs. The 65.7 HP Deutz® TD2.9 L4 diesel engine features a Diesel Oxidation Catalyst (DOC) that requires no exhaust after-treatment maintenance; providing the cleanest, greenest exhaust without the hassle.

The Wireless Interface Controls are handheld units that controls all weld parameters, store custom weld settings, display real time engine status and service intervals, and acts as a remote engine start/stop. Wireless interface controls save fuel, reduces jobsite noise, and enhances worker safety and productivity by reducing trips back and forth to the welder.  The ArcReach feature allows the Big Blue to communicate with a remote Miller® ArcReach® wire feeder or ArcReach® Stick/TIG remote without the use of a remote control cable. The secret to this technology is built-in circuitry in both the Big Blue 800 Duo Air Pak welder and Miller ArcReach wire feeder/remote control that passes remote control signals through the welding leads, eliminating the need for costly remote control cables. ArcReach remote control distance is limited only by the length of your welding cable leads. ArcReach allows your Stick, TIG, MIG or Flux-Cored welding operation to take place further away from the welding power source and reduces downtime and costs by giving the operator full remote control capabilities at the site of the weld without using expensive remote control cables. The Big Blue 800 Duo Air Pak MUST be paired with a Miller ArcReach feeder or ArcReach Stick/TIG remote to get the full benefits of this feature.

The Big Blue 800 Duo Air Pak supplies two welding arcs of up to 400 amps each.  A simple paralleling switch on the front panel allows the welder to operate with a single arc of up to 800 amps.  This welding machine is capable of stick, MIG, Pulsed-MIG, flux-cored, Lift-Arc™ DC TIG and submerged arc welding processes.  The AC generator supplies 27,000 peak watts and 20,000 continuous watts of 3-phase auxiliary power. Up to 15,000 peak watts and 12,000 watts of continuous single-phase auxiliary power is also available for operating tools, lights and other jobsite equipment.  The BB 800 Duo Air Pak is capable of carbon arc gouging using up to 1/2″ diameter carbons.

The Big Blue 800 Duo Air Pak is built for the harshest welding environments. It comes with a 120 volt block heater and Vandalism Lockout Kit as standard equipment.  The heavy duty powder coat with zinc-rich primer protects the welder’s sheet metal from rust and corrosion.   The Deutz® TD2.9 L4 liquid-cooled, turbo-charged, four-cylinder diesel engine is EPA Tier 4F compliant..

Processes

• MIG (GMAW)
• Pulsed-MIG (GMAW-P)
• DC TIG (DC GTAW)
• Stick (SMAW)
• Flux Cored (FCAW)
• Submerged Arc (SAW)
• Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models
• Air Carbon Arc Cutting and Gouging (CAC-A) – rated 1/2″ carbons

  Applications
  Heavy construction
  Structural steel
  Mining maintenance
  Maintenance and repair rigs
  Process piping

  Features:

• Welder truck mount specific.
  Critical controls are located within easy reach of a ground-based operator when the welder is mounted on the bed of a large-body welding truck.
• Dual or single-operator welding modes
  Simple paralleling switch makes switching from a single operator to dual operators a breeze. Weld up to 400 amps per side when set up in dual-operator mode, or up to 800 amps in single-operator mode.

• Ingersoll Rand® ultra-reliable industrial rotary screw compressor.
  30,000-hour life expectancy. Independent on/off control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals.

• Wireless Interface Controls – With wireless interface controls, you can change welding processes, adjust parameters, select and save preset programs, turn the machine on/off, get service reminders and more from wherever you are on the jobsite. Extend time between fill ups and maintenance intervals while eliminating the need to go back to your machine to make adjustments.  Includes two handheld remote control units.

  View engine status, fuel level, and battery charge level of remote.
  View and select between all available processes.
  Turn contactor on/off manually in remote welding mode. Turn engine on/off with remote.
  Save custom presets in up to four programs and easily switch between pre-programmed settings.
  Quickly adjust and save arc control settings including DIG, DIG range inductance and Auto-Stop.
  Adjust amperage or voltage, by increments or percentage, while welding.

• Remote control of the power source without a cord.
  ArcReach® allows you to change weld settings from your ArcReach feeder or remote, saving a trip to the power supply. ArcReach technology uses the existing weld cable to communicate welding control information between the feeder or remote and the power source. This technology eliminates the need for control cords, and their associated problems and costs.

• Deutz® TD2.9 L4 turbo-charged, four-cylinder liquid cooled diesel engine.
  Equipped with DOC (Diesel Oxidation Catalyst) that provides the cleanest, greenest exhaust without the hassle of after-exhaust maintenance.
• Quiet at only 78.9 dba (103.7 Lwa) at 23 ft at maximum output.
  Improves work site communication.
• Electronic engine display
  Simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts and engine rpm. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.

  

• Superior Arc Performance
  Four preset DIG settings (Stick)
  Hot Start™ (Stick)
  Lift-Arc™ DC TIG
  MIG/FCAW arc performance

  

• Ultra-adaptive arc control
  Unlike conventional DIG that provides a preset amount of short-clearing current, Miller-exclusive Dynamic DIG technology works on a time-based algorithm that automatically adjusts the amount of current required to clear a short. Delivers a smoother more consistent arc that can be tailored to match application, material, fit-up and welder technique.
• Thermal Overload Protection
  Prevents machine damage if the duty cycle is exceeded or airflow is blocked.
• Auto Remote Sense™ (ARS)
  Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.
• Low OCV stick (VRD)
  When enabled, reduces the open-circuit voltage to 30 volts when the welding power source is not in use, increasing operator safety without compromising arc starts.
• HD powder coat with zinc-rich primer
  Protects sheet metal from rust and corrosion.
• Standard features include:
  Adjustable Hot Start™
  Output contactor control
  Automatic idle
  120-volt block heater

  Specs